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Monday 23rd Oct 2017

MAN ROTOMAN 55

CGL Ref. 4223


MAN-Roland  Rotoman 55, 4-colour web-offset press with a 630mm cut-off size, maximum web width of 965mm and a maximum production speed of 55,000 cylinder revolutions per hour. Direction of web travel, viewed from operator side, right-to-left with former facing direction of web travel. The machine comprises:

MAN Roland  Paper feed , manual reel- loading, reel preparation station including  weighing terminal DWT11, manual loading trolley and ca.5 metre-long rails

MegTec DLC 2100 single-web reelstand with integrated infeed suitable for various web widths

1 QualiRoll Paper Management  system (independent system ) suitable for a MegTec reelstand incl. PC with operating screen, software printer and barcode reader

MAN infeed unit including web guide with automatic adjustable search facility, including web severer and spreader roller

Webbing-up system from reel to web slitting mechanism folder turner bars (straight-on web)

4 - MAN-Roland blanket-to-blanket printing units with automatic plate change,  shaftless drive

1 - Oxy-Dry blanket wash system for 4 blanket-to-blanket printing units

1 - Fountain solution processing unit Technotrans Delta.d200 with coarse filter between tanks FZT/P 200/4 including dosing as well as software interface and alcohol stabiliser from Unisensor Type Alcoprint 2000

1 MAN Roland/Technotrans ink supply system suitable for 4 blanket- to- blanket printing units

1 QuadTec colour register control system suitable for 4+4 colours installed in the folder

1 Web catcher and rewind device

1 single pass Vits hotair dryer with integrated afterburner Type Vits Sirius OTS/10/1 with a length of approximately 10 metres

1 MAN-Roland chillroll group with 5 chilling rollers and 2 cooling circuits

1 Chillroll cleaning device MAN Roland/Baldwin

The full width path rollers located after the re-moisturiser up to the angle-bar knife are chromed

Folder Type PFI/3-1  System 2:3:3 fully automatically adjustable, equipped with;

-        2 section knife cylinder

-        3 part pin and folder knife cylinder

-        3 section jaw cylinder for the first cross fold

-        Not prepared for a second cross fold cylinder

-        With a product lead of the cross-folded  copies under the quarter fold  (3rd fold)  products

-        Output for cross-folded products (3rd fold) quarter fold

 -        With two length-folded products

 -        The output from the (3rd fold) quarter fold products is in the opposite in the opposite direction of the web travel

1 QuadTech automatic cut-off register control system

1 Single web folder with silicon applicator, MAN Roland Weko Type WFG 1.4 with Erhardt und Leimer  web guide for full width web for the slitting of the web into 2 ribbons with Length gluing and fold assist device. Manufactured by Planatol, Combijet 8 with 3 applicator head and adjustable for full web width via motors. (Photo 12) photos 14-17

1 Colour density control QuadTech, CCS Ribbon Control System with 2 MultiCam camera

Operation via monitor

The ribbon control equipment is mounted in folder superstructure

1 Folder Type PFI/3-2 System 2:3:3 fully automatic, adjustable with a 2-unit knife cylinder, 3-section pin and folder tucker blade for a 3-unit jaw cylinder for the cross fold and an output for the cross-fold products, with 2 length fold devices (quarter fold/3 fold) and the delivery of the producrts to the outputs of the lower quarterfold/3rd fold device photos (18) (fold panel and A3 output; photos 21 and 22).

1 Further folder 2, at a cylinder ratio of 1:3:3 located on the Main folder “Huckepack”  for the production of 2 x 8 page head and spine, closed DIN A4 Posterfold, with single knife cylinder, with 3-pin and folder- jaw cylinder for the 1.cross fold with tape guide to the upper 3.Fold Photos 19 and 20

1 Vits Sheeter QRO 0.63 X 1.0

1 Mechanical and electrical drive system for Individual  AC drive motors with each motors to drive:

-        Each double printing unit

-        The chillroll stand

-        The draw rolls to the folder angle bars

-        The former roller

-        The folder

1 Press drive for AC single motor drives with 1 motor (water-cooled) per blanket-to-blanket printing  unit, using shaftless technology.

PECOM Basic with:

-        Electrical drive (AC-Drive concept)

-        Central SPS Control

-        Decentralised process electronics

-        Interface

-        Interfaces for the inclusion and integration of other systems into the PECOM -System

Extension of Pecom Extended

-        With connection to the TPP-Station of the Rotoman

-        With PECOM – PressMonitor (Logbook)

-        With PECOM PresetManager, comprising:

  • Connections to the Rotoman, Werk – Nummer delivered Online- Scanner
  • Component pre-setting

 

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MAN ROTOMAN 55

MAN ROTOMAN 55

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MAN-Roland  Rotoman 55, 4-colour web-offset press with a 630mm cut-off size, maximum web width of 96....