crossg | Cross Graphics Limited

Triple Width for Sale

Thursday 25th May 2017

MAN COLORMAN XXL

CGL Ref. 4215


578 mm cut-off MAN Colorman XXL and unusually this press offers 2 x folder, plus 5 x 4-high tower – one of these 4-highs being equipped with an MEG Dryer and chills. This single tower running collect could produce in heatset mode 24 pages broadsheet – 48 pages tabloid and 96 pages of quarter fold. Maximum speed rating in straight operation is 80,000 cph.


Technical Data.

The Manroland Colorman XXL installation is a modular system based on the offset printing of telephone directories and catalogues with the possibility to cover a wide range folios and product types. 


Following the latest enlargement in 2010 it is possible to handle even commercial products using heatset printing technology. 

Indeed inside the system can handle two different technologies of offset printing, coldset and heatset, which can produce simultaneously ensuring quality and high production speeds. 

The first part of the installation, in 2006, to manage printing coldset to produce telephone directories and catalogues, it consists of four printing towers, width 1,880 mm, and two folds 2.5.5 with an automatic paper loading to the reel stand (depending on the type paper set) and a press delivery system, with backup and overflow, configurable according of the productions. 

The second installation, in 2010, enable the management of technology heatset and allows the commercial production runs. This installation consists in one tower press, width 1,880 mm, with a dryer and a glue point system.
 

Year of construction: 10/2005 

Installation and production started: 2006 

Basic specifications: 

Cylinder circumference 1.156 mm 

Cut-off 578 mm 

Webwidth 

Full web 1.880 mm 

¾ web 1.410 mm 

½ web 940 mm 

Max. speed 40.000 r/h
 
 

Component: 

a)N 1 Loading system with automatically handle of paper reels Aurosys This system detect the reels on the buffer and move it, to the right printing tower, through the checking and preparing station. 

a)N1 Preparing station Aurosys In this station the operator can take out the cardboard protection from the reel, the system checks the barcode and moves the reel to the right printing tower.


a)N4 Reelstands mod. CD15 

-Reel maximum diameter: 1.275mm 

-Web maximum width: 2.000mm 

-Web minimum width : 470mm 

-Unwinding speed : 15 m/s 

-Automatic bonding to reel change 


b)N4 Printing towers coldset offset Manroland Each printing tower consists of two printing units to H superimposed and configured for four-color printing for printing blanket-to-satellite. The central satellite, a cylinder positioned in the middle of the printing section, it absorbs all the pressures from four printing cylinders, one per color, and transfer it, via rubber, the paper band to the vertical passage The movement is provided by engine without shaft, or drive technology with a single engine without shaft longitudinal and vertical. Replacement of printing plates is automatic and managed with the system PPL 


c) N2 Folder PFI - 5S (2:5:5 system) with cutting upper structure and folder cone Base folder with an output of folded products with cross fold: production of two scales produced in parallel in bender. A complete exit of the folded products with transverse fold for the production of products DIN A3 format and A4 folded to album. f) N4 Control station The control stations are equipped with start up printing and the inking commands, with the automatic control system PECOM. 


d)N1 Automatic register and folder control system Grafikontroll CR20 The system manages in real time the minimum variations of the print settings to ensure optimum quality of the final product during the entire production. 

e)N2 Dampening water system Technotrans The system maintains high the dampening water quality and, in case of changes in the characteristics of the water which is mixed in the ink during printing. 

f)N2 Lifting plate system Agrama 

g)N4 Reelstand and web paper chains The web paper loading is automatically made through the entire printing machine (speed 50m / min 


Colorman XXL Heatset 

Year of construction: 01/2010 

Installation and production started: 2010 

Technical specification:

Cylinder circumference 1.156 mm 

Cut-off 578 mm 

Web width 

Full web 1.880 mm 

7/4 web 1.645 mm 

3/4 web 1.410 mm 

5/8 web 1.175 mm 

1/2 web 940 mm 

Maximum speed 40.000 r/h
 
 
Colorman XXL Heatset 

Components: 

a)N1 Printing tower offset heatset Manroland The printing tower is composed by two sections positioned vertically, with blanket-to-blanket printing technology, without cylinder satellite to the center of the printing section. These modules are equipped with automatic systems for plate change, PPL. The movement is provided by engine without shaft, or drive technology with a single engine without shaft longitudinal and vertical. 

b)N1 MegTec dryer Dual Dry III The dryer, 13.5m long, which allows to raise the temperature of the print up to 315 C making it evaporate mineral oils present in the ink. These vapours are then appropriately filtered before the subsequent release into the environment. Drying of the heatset web is essential for commercial production, with coated or calendered stock, of various weights making the optimal result. The Dual Dry III it is also connected to an external regenerative afterburner to clean the waste gas.

c)N 1 Regenerative afterburner system Brofind The afterburner extract the gas from the dryer by a process fan of 15,000 Nm³ / h and sends them in the combustion chamber. The temperature is constantly monitored, is maintained above the threshold 750 C to allow the purification, the expelled gas is well within the strict environmental regulations. 

Colorman XXL Heatset – 4070708 d) N1 Chill roller system Manroland The cooling system, composed by six calenders, makes possible the lowering of the temperature of the web paper coming out from the dryer. This is possible by the recirculation of chilled water, creating three different temperature steps, avoiding possible thermal shock and the subsequent breaking of the web paper. e) N1 Cutting knife system Manroland The superstructure is composed by the cutting knives group and the turning bars. The new type of rotary knives installed prevents you generate paper dust in the surrounding area and thus avoids the installation of a suction system of such powders. f) N 1 Register control system Grafikontroll The system manages in real time the minimum variations of the print settings to ensure optimum quality of the final product during the entire production. g) N1 Glue system Planatol This system, installed in the folder, gives more flexibility to the printing machine, to produce many other kind of product. With this system is possible to have a finish product.
 
Colorman XXL Heatset – 4070708 

h)N2 Dampening water system Technotrans The system maintains high the dampening water quality and ,in case of changes, the characteristics of the water which is mixed in the ink during printing. i) N4 Reelstand and web paper chains The web paper loading is automatically made through the entire printing machine (speed 50m / min 

My Viewed Items


MAN COLORMAN XXL

MAN COLORMAN XXL

More

578 mm cut-off MAN Colorman XXL and unusually this press offers 2 x folder, plus 5 x 4-high tower –....